Configurable 5-Micron Die Bonding Platform

MRSI-705 5 μm Die Bonder for Flip-Chip and Advanced Packaging

The MRSI-705 is a high-precision, configurable die bonding platform for epoxy die attach, eutectic bonding, flip-chip assembly, in-situ UV curing, wafer-level material handling and complex multi-chip packaging. Review its published specifications, configurable options and project requirements before requesting a machine.

±5 μmPlacement accuracy at 3 sigma
±1.5 μmPlacement repeatability at 3 sigma
1,000 UPHPublished reference placement rate
10-2,000 gProgrammable placement force
MRSI-705 5 micron die bonder for flip-chip and advanced packaging
MRSI-705 Die BonderConfiguration and included modules must be verified before quotation.
5 μm Platform
Large Work AreaApproximately 700 square inches for configurable material inputs, tooling and product handling.
Flexible Die InputSupports configured combinations of wafer, Gel-Pak, waffle pack and tape feeder inputs.
Closed-Loop ForceProgrammable force control supports sensitive GaAs, InP, MEMS and thin-die handling.
Integrated ProcessesAvailable options include dispensing, stamping, eutectic bonding, UV curing and flip-chip assembly.
MRSI-705 Overview

What Is the MRSI-705 Die Bonder?

The MRSI-705 is a configurable high-precision die bonder designed around a solid granite overhead platform. Supporting the placement head from above avoids cantilevered mechanisms and improves thermal stability, mechanical stability and settling performance.

Its X and Y axes use actively cooled ironless linear motors with high-resolution linear encoders, while the Z axis uses air-bearing technology. This architecture supports repeatable component placement, high-speed positioning and controlled handling of fragile semiconductor devices.

The platform can be configured for development, prototype, mixed-product or production environments. Typical processes include epoxy die attach, eutectic bonding, flip-chip placement, thermo-compression, in-situ UV curing and integrated dispensing.

This page focuses exclusively on the MRSI-705 model, technical specifications and available configurations. For a broader brand and model introduction, visit our MRSI die bonder system overview.

Technical Data

MRSI-705 Die Bonder Specifications

The specifications below are based on the referenced MRSI-705 technical document. Individual machines may differ according to production year, software, tool banks, bond heads, material handlers and process options.

Published Platform Data
01

Platform, Accuracy and Motion

SpecificationPublished ValueEvaluation Note
Platform structureSolid granite overhead platform with no cantilevered mechanismsDesigned to improve mechanical and thermal stability.
Placement accuracy±5 μm at 3 sigmaActual performance should be confirmed by calibration and acceptance testing.
Placement repeatability±1.5 μm at 3 sigmaResults depend on tooling, component geometry and machine condition.
Placement rateUp to 1,000 UPHReference rate; actual output depends on process steps, vision, travel and material input.
Configurable work areaApproximately 700 sq. in.Usable area changes according to installed feeders, wafer handlers, stages and fixtures.
X/Y drive constructionIronless, zero-force, actively cooled linear motorsClosed-loop positioning through high-resolution linear encoders.
X/Y encoder resolution0.1 μmEncoder resolution should not be interpreted as placement accuracy.
X/Y speed1 m/s or approximately 40 in/sMaximum axis speed does not represent complete process cycle time.
Z-axis placement modePlace to force or place to heightApplicable mode depends on recipe and installed head configuration.
Force controlProgrammable per placement with real-time closed-loop feedbackSupports separate force values for different component types.
Placement force range10 g to 2,000 gConfirm load cell, bond head and calibration for the required range.
02

Axis Travel and Resolution

AxisPublished TravelPublished Resolution
X axis20.00 in / 508 mm0.1 μm
Y axis25.00 in / approximately 635 mm0.1 μm
Z axis1.25 in / approximately 32 mm0.4 μm
Theta axis360° rotation0.004°
03

Vision, Lighting and Software

SpecificationPublished ConfigurationFunction
Vision recognitionBoundary detection and pattern recognitionLocates die centers, edges, application features and substrate fiducials.
Die orientationFull 360° detection and orientationSupports orientation-critical MMIC, laser and beam-lead components.
Downward camerasTwo downward-looking cameras with high and low magnificationUsed for component and substrate inspection and alignment.
Upward cameraOne upward-looking cameraSupports underside inspection and alignment where configured.
LightingProgrammable red, green and blue ring or coaxial lightingImproves contrast for difficult surfaces such as gold features on alumina.
Remote process viewReal-time network cameraAllows remote observation of the operating process.
User interfaceWindows-based graphical interfaceSupports setup, production programming and process operation.
Programming dataXML database, CAD download and offline programming supportFacilitates program management and production data integration.
Motion controlUp to 32 controlled motion axesA common controller may manage machine axes and conveyors.
TraceabilityBarcode program selection, material traceability and network connectivityConfiguration and software version must be verified on the actual machine.
04

Dispensing and Height Measurement

SpecificationPublished ConfigurationCapability
Dual epoxy dispensingTwo-cartridge rotary positive-displacement pumps or time/pressure pumpsSupports die attach, dam-and-fill and lid-attach material dispensing.
Height sensorThree-point laser height measurementMeasures surface tilt before dispensing.
Dispense controlClosed-loop servo motor controlImproves material-volume and bond-line control.
Needle managementAutomatic cleaning, alignment, calibration and primingReduces setup effort and improves repeatability between patterns.
Dispensing patternsSmall dots, lines and area fillingSuitable configuration depends on pump, needle and material rheology.
Minimum epoxy dotApproximately 0.004 in / 100 μmReferenced for the appropriate dispensing or stamping configuration.
05

Tooling and Bond Heads

SpecificationPublished ConfigurationConfiguration Note
Pickup toolsVacuum surface pickup toolsTool geometry must match die dimensions, surface and fragility.
Collet typesPerimeter, two-sided and four-sided inverted-pyramid colletsCustom collet designs may also be used.
Standard tool bank13-position automatic tool-change bankAdditional tool banks may be installed to hold more tools.
Epoxy stamping toolsStored in the standard 13-position tool bankPickup and stamping tools are automatically interchangeable.
Optional bond headsUp to six placement headsEach configured head may have independent force control.
Optional high-volume turretUp to 12 tools with on-the-fly, zero-time tool changeThis is a separate optional configuration, not the standard 13-position tool bank.
06

Material Input and Product Handling

SpecificationPublished CapacityConfiguration Note
Waffle packs and Gel-PaksSliding shuttle presentationAvailable layout depends on the installed Sector Plate Shuttle.
Waffle-pack capacityUp to 90 × 2 in × 2 in packsAlternatively, up to 24 × 4 in × 4 in packs or a combined layout.
Tape feeders8 mm, 16 mm or 24 mmMultiple feeder bases may be configured.
8 mm feeder capacityUp to 30 feedersExact capacity depends on work-area configuration.
Wafer inputUp to 8-inch wafer supportUses motorized ejector hardware and theta compensation for frame or ring.
Wafer functionsWafer mapping and ink-dot recognitionHelps select known-good die from the wafer.
Thin-die handlingServo-synchronized pickup head and ejector movementA needleless ejector option may be available for ultra-thin devices.
Minimum die sizeDocumented as approximately 0.006 in squareConfirm tool, vision, ejector and process suitability for very small die.
Maximum die sizeNo practical fixed limit statedActual limit depends on work area, mass, tooling, coplanarity and handling.
Minimum die thicknessApproximately 0.001 inThin-die capability depends on ejector, tool design and die structure.
Typical materialsGaAs, InP, silicon and solder preformsAdditional materials may be processed after application evaluation.
Product transportConveyor for boats, trays, carriers, fixtures, lead frames or boardsAvailable in standalone, cassette-to-cassette or in-line configurations.
CommunicationSMEMA-compatible interfaceSupports integration with ovens and other production equipment.
Specification notice: MRSI-705 equipment may be configured differently according to production year, original application and later upgrades. Published platform data must be verified against the machine serial number, installed hardware, software version and acceptance test before purchase.
Standard Platform Features

How the MRSI-705 Supports Precision Assembly

The base platform combines mechanical stability, programmable force, advanced vision and flexible material presentation before application-specific options are added.

01

Solid Granite Overhead Platform

The placement head is supported from above without cantilevered mechanisms, helping maintain mechanical and thermal stability during precision production.

02

Closed-Loop Linear Positioning

Actively cooled ironless linear motors and 0.1 μm encoder resolution support fast motion, controlled settling and repeatable axis positioning.

03

Programmable Force Control

Placement force can be programmed by component type with real-time feedback for delicate III-V semiconductors, MEMS and thin devices.

04

Advanced Vision Alignment

Boundary detection, pattern recognition, fiducial alignment and 360-degree orientation support complex optical, RF and multi-chip assemblies.

05

Programmable RGB Lighting

Ring and coaxial red, green and blue lighting can be adjusted for low-contrast components and challenging reflective surfaces.

06

Configurable Material Presentation

Wafer, Gel-Pak, waffle pack, tape feeder and conveyor inputs can be combined according to the required product and production flow.

Configurable Processes

MRSI-705 Bonding and Dispensing Options

The MRSI-705 is an open platform. These functions are not automatically included on every machine and must be verified before quotation.

Epoxy Process

Epoxy Die Attach

Supports configured epoxy stamping or dispensing before die placement. Multiple epoxy materials and die sizes can be handled on the same platform.

Eutectic Process

Standalone Eutectic Bonding

Available configurations may support AuSi, AuSn and AuGe bonding on submounts, TO headers and butterfly packages.

Automated Production

In-Line Eutectic Bonding

Conveyor-based material handling can combine preheating, pulse-heated bonding, programmable scrub, cover gas and controlled cooling.

Flip-Chip Assembly

Die Inversion and Placement

Configured flip-chip processes use die orientation, vision alignment and controlled placement for bumped, soldered or adhesive assemblies.

Optical Assembly

In-Situ UV Dispensing and Curing

Components can be held in position while UV adhesive is cured, reducing movement after precision placement in optical and AOC assemblies.

Integrated Dispensing

Dual-Cartridge Dispensing

Positive-displacement or time-pressure pumps support dots, lines, dam-and-fill material, die attach adhesive and lid attach processes.

Small-Die Assembly

Epoxy Stamping

A rotary stamping well and interchangeable stamping tools can create epoxy dots down to approximately 100 μm.

Advanced Bonding

Thermo-Compression and Coplanarity

Application-specific configurations can support controlled pressure, height and coplanarity for large or high-aspect-ratio devices.

Production Configuration

Material Handling and Automation Choices

The machine can be configured according to the required production volume, product flow and material presentation method.

Standalone Operation

R&D / Low Volume

Standalone tooling provides greater flexibility for development, prototyping, engineering changes and small-lot production.

  • Faster setup for frequently changing products
  • Suitable for manual loading and flexible fixtures
  • Supports process development and prototype builds

Cassette-to-Cassette

Automated Loading

Magazine or cassette-based loading reduces manual handling and supports repeated processing of carriers, trays or package fixtures.

  • Reduced operator handling between cycles
  • Improved consistency for batch production
  • Compatible with configured input and output magazines

In-Line Conveyor

Production Line

SMEMA-compatible material transport can integrate the MRSI-705 with upstream and downstream equipment.

  • Handles boats, trays, lead frames and boards
  • Can integrate with in-line ovens and process stations
  • Reduces product transfers and handling defects

Direct Wafer Pick

Known-Good Die

Wafer feeding reduces manual die handling and supports automated selection from mapped or ink-marked wafers.

  • Automatic theta compensation
  • Wafer mapping and ink-dot detection
  • Synchronized pickup head and ejector movement
Tool Change Clarification

Standard Tool Bank vs Optional High-Volume Turret

These are two different MRSI-705 configurations and should not be combined into one specification.

Standard Configuration

13-Position Tool Bank

The standard automatic tool-change bank holds pickup collets and epoxy stamping tools. Additional tool banks can be added when a process requires more component-specific tools.

Optional High-Volume Configuration

12-Tool On-the-Fly Turret

The optional patented turret carries up to 12 tools on the placement head and performs zero-time tool changes to increase output for multi-die and mixed-process products.

Application Coverage

MRSI-705 Die Bonder Applications

The platform is used where placement accuracy, configurable processes, material flexibility and controlled component handling are important.

3D and Wafer-Level Packaging

Multi-die, stacked-device and wafer-level advanced packaging applications.

Photonics and Optical Packages

Laser diodes, lenses, optical modules, transceivers and active optical cables.

Microwave and RF Modules

MMICs, RF power amplifiers, beam-lead devices and hybrid microwave assemblies.

MEMS and Sensor Devices

Pressure sensors, infrared sensors and devices containing fragile microstructures.

LED and Lighting Packages

Precision assembly of LED devices and related optoelectronic packages.

Multi-Chip Modules

Complex products containing several die types, dimensions and bonding processes.

Medical Electronics

Medical imaging, hearing devices, pacemaker components and other precision assemblies.

Aerospace and Defense

High-reliability hybrid circuits and mission-critical semiconductor packages.

Configuration Verification

Information Required Before an MRSI-705 Quotation

The MRSI-705 model name alone does not identify all installed capabilities. Provide the application information below so that the available machine can be evaluated against your process.

Required placement accuracy and repeatability
Die dimensions, thickness, material and fragility
Substrate dimensions, material and fixture format
Face-up, flip-chip or thermo-compression process
Epoxy, eutectic, UV or dispensing requirement
Required temperature, force, scrub and cover gas
Wafer, waffle pack, Gel-Pak or tape input
Expected throughput and product change frequency
Required cameras, tool banks and bond heads
Destination, inspection and installation requirements
Equipment Project Support

MRSI-705 Sourcing and Technical Coordination

Our work is focused on matching the available equipment configuration to the intended process rather than offering an unidentified machine by model name alone.

STEP 01

Machine Identification

Confirm the model plate, serial number, production year, software and installed hardware.

STEP 02

Configuration Review

Check bond heads, tool banks, vision, wafer handling, feeders, stages and process modules.

STEP 03

Condition Assessment

Review current photographs, power-on status, calibration information and known faults.

STEP 04

Delivery Coordination

Support packing, shipping, installation planning, parts preparation and technical follow-up.

MRSI Content Structure

Continue to the Correct MRSI Equipment Page

Each page serves a separate search and procurement requirement, reducing content overlap between the MRSI brand page and individual model pages.

Frequently Asked Questions

MRSI-705 Die Bonder FAQ

What is the placement accuracy of the MRSI-705?
The published MRSI-705 placement accuracy is ±5 μm at 3 sigma, with published placement repeatability of ±1.5 μm at 3 sigma. Actual machine performance should be verified through calibration and an agreed acceptance test.
What is the placement speed of the MRSI-705?
The referenced technical document lists a placement rate of up to 1,000 units per hour. Actual production output depends on vision time, travel distance, tool changes, dispensing, heating, scrub, material presentation and product complexity.
What placement force can the MRSI-705 apply?
The documented programmable placement-force range is approximately 10 g to 2,000 g, with real-time closed-loop feedback. The installed load cell and bond-head configuration must be confirmed.
Can the MRSI-705 perform flip-chip bonding?
Yes, the MRSI-705 platform is flip-chip capable. The actual machine must include the necessary vision, die inversion, tooling, force control, stage and process options for the intended flip-chip application.
Can the MRSI-705 pick dies directly from a wafer?
A configured MRSI-705 can support direct pick from wafers up to 8 inches. Available functions may include theta compensation, synchronized ejector movement, wafer mapping, ink-dot recognition and a needleless ejector option for ultra-thin devices.
Does the MRSI-705 have a 12-position or 13-position tool changer?
The standard automatic tool bank has 13 positions. A separate optional high-volume turret carries up to 12 tools on the placement head and enables on-the-fly, zero-time tool changes. They are different configurations.
What eutectic processes can the MRSI-705 support?
Configured systems may support direct or reflow eutectic bonding using material systems such as gold-silicon, gold-tin and gold-germanium. Options can include pulse heating, programmable temperature ramps, closed-loop contact force, mechanical scrub and heated hydrogen or nitrogen cover gas.
Can dispensing and die placement be completed on the same MRSI-705?
Yes, a suitably configured machine can combine dual-cartridge dispensing, epoxy stamping and die or lid placement on one platform. Dispensing hardware and software options must be confirmed on the actual system.
What information should be provided when requesting an MRSI-705?
Provide the required placement accuracy, bonding process, die and substrate dimensions, component input format, force and temperature requirements, throughput target, preferred machine condition, destination and requested technical support.
MRSI-705 Equipment Inquiry

Request Available Configuration and Technical Review

Send your process and component information so that the available MRSI-705 configuration can be checked against the required bonding, handling and production conditions.

  • Required epoxy, eutectic, flip-chip or UV process
  • Die and substrate dimensions and materials
  • Required accuracy, force, temperature and throughput
  • Wafer, waffle pack, Gel-Pak or tape feeder input
  • Destination and required inspection or installation support

Request MRSI-705 Information

Please provide as much application information as possible for a more accurate equipment evaluation.

Submitted information is used only to evaluate and respond to your equipment request.

MRSI, Mycronic and related product names are trademarks of their respective owners. SemiMachine is an independent semiconductor equipment sourcing and technical support provider and is not presented as the original manufacturer.